Comprehensive Asset Integrity & Maintenance Solutions for Africa's Toughest Environments
API, ASME, and ISO-Certified Services – From Surface Preparation to Wellhead Recertification.
Our Service Categories
ASSET MAINTENANCE & SURFACE SOLUTIONS
Preserving Integrity, Prolonging Lifespan
1. Sandblasting & Hydro-Blasting
Precision Surface Preparation for Flawless Performance
Overview
FRACSERVE delivers industry-leading surface preparation services to combat corrosion, contamination, and wear. Our sandblasting and hydro-blasting solutions ensure optimal adhesion for coatings while adhering to global environmental and safety standards.
Key Features
- Eco-Friendly Systems: Dual oil-water separators and 95% grit recycling for reduced waste.
- Versatile Media: Tailored use of glass beads, steel grit, or water jets (up to 40,000 PSI) based on surface type.
- Safety Protocols: OSHA-compliant enclosed chambers and proper PPE usage.
Applications
- Pipeline exteriors, rig structures, storage tanks, and drilling tools.
- Surface prep for CERAKOTE or customer-specific coatings.
Certifications
2. Painting & Coating
Advanced Protection for Harsh Environments
Overview
FRACSERVE's coating solutions combine CERAKOTE's world-class materials with cutting-edge application technologies to shield assets from corrosion, chemical exposure, and extreme temperatures.
Key Features
- CERAKOTE Partnership: Exclusive access to ultra-thin, high-durability ceramic coatings.
- Climate-Controlled Booths: Flawless curing in regulated temperature and humidity.
- Anti-Corrosion Coatings: Resistant to H₂S, UV rays, and saltwater.
Applications
- Offshore platforms, subsea pipelines, valves, and wellhead components.
- Fire-resistant coatings for high-heat areas.
Certifications
3. Oven Curing Systems
Thermal Precision for Coating Integrity
Overview
FRACSERVE's industrial oven curing systems are purpose-built to ensure the long-term durability of applied coatings. By delivering deep, uniform heat penetration through infrared and convection methods, we guarantee thorough curing across both simple and complex components—maximizing chemical resistance, mechanical adhesion, and performance lifespan.
Key Features
- Dual Heating Modes: Combines infrared for surface flash-off and convection for core thermal saturation.
- Large Format Capacity: Supports components up to 30 tons with dimensions of 15m x 5m x 4m.
- Temperature Control: Adjustable curing profiles from 50°C to 250°C, tailored to coating type and client requirements.
Applications
- Structural steel, skids, pressure vessels, valves, and other heavy-duty components requiring thermal-set coatings.
- Final-stage curing for high-temperature, chemical-resistant, or anti-abrasion systems.
Certifications
INSPECTION & TESTING
Precision Diagnostics for Uncompromised Safety
1. Non-Destructive Testing (NDT)
Uncovering Flaws, Ensuring Reliability
Overview
FRACSERVE's NDT services employ cutting-edge technologies to detect, measure, and analyze defects in critical assets without compromising structural integrity. Our certified technicians deliver actionable insights to mitigate risks and extend asset lifespan.
Key Features
- Comprehensive Methods: Ultrasonic Testing (UT), Magnetic Particle Inspection (MPI), Dye Penetrant Testing (PT), and Visual Inspection.
- Digital Reporting: Results are instantly logged in the Fracware® database.
- Defect Sizing: Sub-millimeter accuracy on cracks and flaws.
Applications
- Pipelines, vessels, welds, and wellhead structures
- Pre/post-repair validation inspections
Certifications
2. Pressure Testing & Certification
Validating Performance Under Extreme Conditions
Overview
Our pressure testing solutions confirm that your equipment performs under operational stress, using strict safety protocols in secure test environments.
Key Features
- Testing Range: 0–30,000 PSI for valves, hoses, manifolds, and BOPs
- Safety Systems: Emergency shutoffs, leak detection, remote monitoring
- Certification Tags: RFID-enabled for traceable audit records
Applications
- BOPs, coil tubing, and pipeline pressure validation
Certifications
3. Intelligent Pigging
In-Line Intelligence for Pipeline Integrity
Overview
FRACSERVE’s Intelligent Pigging Services deliver high-resolution diagnostics from within your pipelines—without interrupting flow. Using state-of-the-art sensor-equipped pigs, we provide real-time assessments of internal pipeline conditions, detecting metal loss, corrosion, deformation, and other threats that compromise integrity. Our solutions combine rigorous data analytics with precise location mapping to enable proactive maintenance, reduce failure risks, and ensure regulatory compliance. Whether you’re managing a critical crude transport line, a high-pressure gas pipeline, or aging infrastructure prone to internal degradation, FRACSERVE’s intelligent pigging systems give you the visibility and confidence to operate safely and efficiently.
Key Features
- Multi-Technology Sensors: Magnetic Flux Leakage (MFL), Ultrasonic Testing (UT), and Electromagnetic Acoustic Transducer (EMAT) options tailored to material type and inspection objective.
- Geometry & Deformation Analysis: Detects dents, ovality, wrinkles, and pipeline movement using high-precision inertial navigation.
- GPS-Linked Anomaly Mapping: Pinpoints defect locations with sub-meter accuracy for faster, targeted interventions.
- Bi-Directional Capability: Supports launcher/receiver constraints and reverse pigging when required.
- Data-Rich Reporting: Actionable reports with defect classification, severity ranking, and maintenance recommendations.
Applications
- Crude oil, gas, and multiphase pipelines
- Onshore and offshore transmission and flowlines
- Aging or high-risk pipelines with suspected internal corrosion
- Regulatory compliance inspections (API, NACE, DPR)
Certifications
CALIBRATION, GAUGING & TOOL VERIFICATION
Exacting Standards for Flawless Operations
1. Thread Gauging
Fit Verified, Risk Eliminated
Overview
FRACSERVE's calibration services ensure every thread, gauge, and tool meets stringent industry specifications. Our ISO 17025-certified lab guarantees accuracy across drilling, valve, and pipeline systems, eliminating operational risks caused by dimensional deviations.
Key Features
- GO/NO-GO Gauges: For 2"–4" configurations (1502/1002 standards), with wear resistance up to 10,000 cycles.
- Laser Profiling: 360° 3D inspection with certified tolerance limits
- Temperature-Controlled Lab: Stable environment eliminates thermal errors
Applications
Certifications
2. Tool Calibration & Instrumentation
Every Measurement, Verified
Overview
At FRACSERVE, we understand that even the slightest measurement deviation can lead to costly downtime, safety risks, or non-compliance. That's why our tool calibration and instrumentation services are designed to verify, document, and maintain the accuracy of every critical measuring device in your workflow. From torque wrenches to pressure gauges and temperature sensors, we ensure all instruments conform to exacting industry standards with traceability you can trust.
Key Features
- High-Accuracy Comparators: Used to verify dimensional tools against certified master standards, ensuring reliable output across drilling and production operations.
- Environmental Control: Temperature and humidity-stabilized lab eliminates external influences that affect calibration results.
- Instrument Scope: Includes torque wrenches, pressure gauges, thermocouples, multimeters, and vibration sensors.
- Preventive Scheduling: Fracware® alerts you to recalibration deadlines, reducing risks of expired instruments in the field.
- Traceability & Compliance: All procedures follow ISO/IEC 17025 requirements and are fully documented for third-party audits.
Applications
- Field and workshop tools used in well servicing, production, and asset integrity
- Validation of OEM instrumentation prior to deployment
- Support for API, ASME, and OSHA-mandated measurement systems
Certifications
HOSE MANAGEMENT & CRIMPING
Engineered for Safety, Certified for Pressure
1. Hose Crimping & Certification
Secure Connections for Extreme Pressures
Overview
FRACSERVE's hose crimping services combine hydraulic precision with rigorous testing to ensure leak-free performance in high-pressure environments. From hydraulic systems to frac hoses, we certify every connection for safety and longevity.
Key Features
- Crimping Machines: Up to 15,000 PSI for steel-braided and thermoplastic hoses
- Burst Testing: 2x working pressure validation
- Crimp Monitoring: Real-time sensors for accurate compression
Applications
- Hydraulic fracturing hoses, choke and kill lines, and high-pressure manifolds.
- Recertification of aging or repaired hose assemblies.
Certifications
LIFTING INSPECTION & CERTIFICATION
Safety Elevated, Performance Assured
1. Lifting Equipment Inspection
Rigorous Checks for Risk-Free Operations
Overview
FRACSERVE ensures the integrity of lifting equipment gears such as slings, shackles, ropes, chains, and hoists through comprehensive inspections and testing, minimizing operational risks and ensuring compliance with global safety standards. Our certified inspectors deliver actionable insights to maximize equipment reliability and regulatory adherence.
Key Features
- Load Testing: Up to 50-ton capacity for cranes, hoists, and slings (dynamic and static testing).
- Color Coding & Tagging: Visual identification of certification status
- Process Coverage: Inspection, color coding, tagging, proof load test
- Wire Rope Integrity Analysis: Magnetic rope testing (MRT) for internal and external defects.
- LOLER Compliance: Thorough examination of hooks, shackles, and rigging gear
Applications
Certifications
2. Crane & Hoist Certification
Certified Reliability for Critical Loads
Overview
FRACSERVE certifies cranes and hoists for safe operation in Africa's most demanding environments. Our end-to-end assessment covers mechanical, hydraulic, and electrical systems, ensuring compliance with international codes.
Key Features
- Structural Integrity Checks: Ultrasonic testing (UT) for cracks in booms and joints.
- Dynamic Load Analysis: Simulation of peak operational stresses.
- Control System Validation: Safety interlocks, limit switches, and emergency brakes.
Applications
- Mobile cranes, tower cranes, offshore pedestal cranes, and winches.
- Recertification of refurbished or aging equipment.
Certifications
WELLHEAD & PRESSURE CONTROL EQUIPMENT (WPCE) MAINTENANCE
Expert Care for Every Critical Component
1. Comprehensive WPCE Maintenance & Recertification
Your Full-Spectrum Partner for Well Integrity
Overview
FRACSERVE provides end-to-end maintenance, inspection, and recertification services for all Wellhead and Pressure Control Equipment (WPCE), ensuring compliance with API, ASME, and NACE standards. From blowout preventers (BOPs) to valves, crossovers, flanges, and tubular connections, we deliver precision solutions to safeguard operational integrity.
Key Features
- Full-System Diagnostics: Pressure testing, hydraulic validation, and mechanical integrity checks for all WPCE components.
- Customized Refurbishment: Machining, laser cladding, and CERAKOTE coatings to combat wear, corrosion, and erosion.
- 24/7 Rapid Response: Emergency repairs and recertification to minimize downtime.
Applications
- BOP Systems: Annulars, rams, control pods, and hydraulic units.
- Valves & Flanges: Gate valves, choke valves, check valves, and API/ASME flanges.
- Connections & Fittings: Crossovers, subs, elbows, and threaded unions.
- Specialized Tools: Lubricators, tool traps, quick-test subs, and tool catchers.
Certifications
2. Tubular & Downhole Tool Services
Precision for the Depths
Overview
FRACSERVE ensures the reliability of tubulars and downhole tools through rigorous inspection, repair, and recertification services. From drill pipes to completions equipment, we optimize performance for Africa's most challenging wells.
Key Features
- OCTG Inspection: Ultrasonic wall thickness testing, magnetic particle inspection (MPI), and thread gauging.
- Downhole Tool Refurbishment: Rebuilding fishing tools, jars, and shock subs to OEM specifications.
- Fleet Management: RFID tagging and predictive maintenance scheduling via Fracware®.
Applications
- Tubular Inspection: Drill pipes, casing, tubing, and pup joints.
- Thread Recertification: API/ premium threads for connections and crossovers.
- Downhole Tool Repairs: Fishing tools, mud motors, MWD/LWD equipment.
Certifications
EQUIPMENT SOLUTIONS
Quality Supplied, Precision Installed
1. Equipment Supply
Trusted Partners, Reliable Products
Overview
FRACSERVE serves as a strategic partner for oil and gas equipment procurement, sourcing premium components from globally recognized OEMs. Our curated inventory ensures rapid availability of mission-critical equipment, tailored to meet Africa's unique operational demands.
Key Features
- Valves & Actuators: Gate valves, ball valves, choke valves, and pneumatic/hydraulic actuators (API 6A/6D compliant).
- Pumps & Manifolds: High-pressure frac pumps, production manifolds, and flowline systems.
- Tubulars & OCTG: Casing, tubing, drill pipes, and premium connections (API 5CT/7-1 certified).
- Safety & Control Systems: Blowout preventers (BOPs), pressure relief valves, and control panels.
- Custom Fabrications: Bespoke flanges, crossovers, and spools (ASME B16.5/B31.3 compliant).
Applications
Certifications
2. Installation & Maintenance
Seamless Integration, Sustained Performance
Overview
FRACSERVE delivers end-to-end installation, commissioning, and lifecycle maintenance services, ensuring optimal performance and regulatory compliance for all supplied equipment.
Key Features
- Turnkey Installation: Site preparation, alignment, and calibration of pumps, valves, and manifolds. Modular skid installations for rapid deployment.
- Precision Commissioning: Hydraulic/pneumatic system testing, control loop tuning, and safety interlocks validation. Laser alignment for motors, gearboxes, and rotating equipment.
- Preventive & Corrective Maintenance: Scheduled servicing, wear-part replacements, and performance optimization. Emergency repairs for critical failures (24/7 response).