Comprehensive Asset Integrity & Maintenance Solutions for Africa's Toughest Environments

1. Sandblasting & Hydro-Blasting

Precision Surface Preparation for Flawless Performance

Overview

FRACSERVE delivers industry-leading surface preparation services to combat corrosion, contamination, and wear. Our sandblasting and hydro-blasting solutions ensure optimal adhesion for coatings while adhering to global environmental and safety standards.

Key Features

• Eco-Friendly Systems: Dual oil-water separators and 95% grit recycling for reduced waste.
• Versatile Media: Tailored use of glass beads, steel grit, or water jets based on surface type.
• Safety Protocols: OSHA-compliant enclosed chambers and proper PPE usage.

Applications

• Pipeline exteriors, rig structures, storage tanks, and drilling tools.
• Surface prep for CERAKOTE or customer-specific coatings.

2. Painting & Coating

Advanced Protection for Harsh Environments

Overview

FRACSERVE's coating solutions combine CERAKOTE's world-class materials with cutting-edge application technologies to shield assets from corrosion, chemical exposure, and extreme temperatures.

Key Features

• CERAKOTE Partnership: Exclusive access to ultra-thin, high-durability ceramic coatings.
• Climate-Controlled Booths: Flawless curing in regulated temperature and humidity.
• Anti-Corrosion Coatings: Resistant to H₂S, UV rays, and saltwater.

Applications

• Offshore platforms, subsea pipelines, valves, and wellhead components.
• Fire-resistant coatings for high-heat areas.

3. Oven Curing Systems

Thermal Precision for Coating Integrity

Overview

FRACSERVE's industrial oven curing systems are purpose-built to ensure the long-term durability of applied coatings. By delivering deep, uniform heat penetration through infrared and convection methods, we guarantee thorough curing across both simple and complex components—maximizing chemical resistance, mechanical adhesion, and performance lifespan.

Key Features

• Dual Heating Modes: Combines infrared for surface flash-off and convection for core thermal saturation.
• Large Format Capacity: Supports components up to 30 tons with dimensions of 15m x 5m x 4m.

Applications

• Structural steel, skids, pressure vessels, valves, and other heavy-duty components requiring thermal-set coatings.
• Final-stage curing for high-temperature, chemical-resistant, or anti-abrasion systems.

1. Non-Destructive Testing (NDT)

Uncovering Flaws, Ensuring Reliability

Overview

FRACSERVE's NDT services employ cutting-edge technologies to detect, measure, and analyze defects in critical assets without compromising structural integrity. Our certified technicians deliver actionable insights to mitigate risks and extend asset lifespan.

Key Features

• Comprehensive Methods: Ultrasonic Testing (UT), Magnetic Particle Inspection (MPI), Dye Penetrant Testing (PT), and Visual Inspection.
• Defect Sizing: Sub-millimeter accuracy on cracks and flaws.

Applications

• Pipelines, vessels, welds, and wellhead structures
• Pre/post-repair validation inspections

2. Pressure Testing & Certification

Validating Performance Under Extreme Conditions

Overview

Our pressure testing solutions confirm that your equipment performs under operational stress, using strict safety protocols in secure test environments.

Key Features

• Testing Range: 0–30,000 PSI for valves, hoses, manifolds, and BOPs
• Safety Systems: Emergency shutoffs, leak detection, remote monitoring
• Certification: Test bay is third party certified by Bureau Veritas

Applications

• BOPs, coil tubing, and pipeline pressure validation

3. Intelligent Pigging

In-Line Intelligence for Pipeline Integrity

Overview

FRACSERVE's Intelligent Pigging Services deliver high-resolution diagnostics from within your pipelines—without interrupting flow. Using state-of-the-art sensor-equipped pigs, we provide real-time assessments of internal pipeline conditions, detecting metal loss, corrosion, deformation, and other threats that compromise integrity. Our solutions combine rigorous data analytics with precise location mapping to enable proactive maintenance, reduce failure risks, and ensure regulatory compliance. Whether you're managing a critical crude transport line, a high-pressure gas pipeline, or aging infrastructure prone to internal degradation, FRACSERVE's intelligent pigging systems give you the visibility and confidence to operate safely and efficiently.

Key Features

• Multi-Technology Sensors: Magnetic Flux Leakage (MFL), Ultrasonic Testing (UT), and Electromagnetic Acoustic Transducer (EMAT) options tailored to material type and inspection objective.
• Geometry & Deformation Analysis: Detects dents, ovality, wrinkles, and pipeline movement using high-precision inertial navigation.
• Bi-Directional Capability: Supports launcher/receiver constraints and reverse pigging when required.
• Data-Rich Reporting: Actionable reports with defect classification, severity ranking, and maintenance recommendations.

Applications

• Crude oil, gas, and multiphase pipelines
• Onshore and offshore transmission and flowlines
• Aging or high-risk pipelines with suspected internal corrosion
• Regulatory compliance inspections (NUIMS)

Certifications

1. Tool Calibration & Instrumentation

Every Measurement, Verified

Overview

At FRACSERVE, we understand that even the slightest measurement deviation can lead to costly downtime, safety risks, or non-compliance. That's why our tool calibration and instrumentation services are designed to verify, document, and maintain the accuracy of every critical measuring device in your workflow. From torque wrenches to pressure gauges and temperature sensors, we ensure all instruments conform to exacting industry standards with traceability you can trust.

Key Features

• High-Accuracy Comparators: Used to verify dimensional tools against certified master standards, ensuring reliable output across drilling and production operations.
• Environmental Control: Temperature and humidity-stabilized lab eliminates external influences that affect calibration results.
• Instrument Scope: Includes torque wrenches, pressure gauges, thermocouples, multimeters, and vibration sensors.
• Preventive Scheduling: Fracware® alerts you to recalibration deadlines, reducing risks of expired instruments in the field.
• Traceability & Compliance: All procedures follow ISO/IEC 17025 requirements and are fully documented for third-party audits.

Applications

• Field and workshop tools used in well servicing, production, and asset integrity
• Validation of OEM instrumentation prior to deployment

1. Comprehensive WPCE Maintenance & Recertification

Your Full-Spectrum Partner for Well Integrity

Overview

FRACSERVE provides end-to-end maintenance, inspection, and recertification services for all Wellhead and Pressure Control Equipment (WPCE), ensuring compliance with API, ASME, and NACE standards. From blowout preventers (BOPs) to valves, crossovers, flanges, and tubular connections, we deliver precision solutions to safeguard operational integrity.

Key Features

• Full-System Diagnostics: Pressure testing, hydraulic validation, and mechanical integrity checks for all WPCE components.
• Customized Refurbishment: Machining, laser cladding, and CERAKOTE coatings to combat wear, corrosion, and erosion.
• 24/7 Rapid Response: Emergency repairs and recertification to minimize downtime.

Applications

• BOP Systems: Annulars, rams, control pods, and hydraulic units.
• Valves & Flanges: Gate valves, choke valves, check valves, and API/ASME flanges.
• Connections & Fittings: Crossovers, subs, elbows, and threaded unions.
• Specialized Tools: Lubricators, tool traps, quick-test subs, and tool catchers.

2. Tubular & Downhole Tool Services

Precision for the Depths

Overview

FRACSERVE ensures the reliability of tubulars and downhole tools through rigorous inspection, repair, and recertification services. From drill pipes to completions equipment, we optimize performance for Africa's most challenging wells.

Key Features

• OCTG Inspection: Ultrasonic wall thickness testing, magnetic particle inspection (MPI), and thread gauging.
• Downhole Tool Refurbishment: Rebuilding fishing tools, jars, and shock subs to OEM specifications.
• Fleet Management: RFID tagging and predictive maintenance scheduling via Fracware®.

Applications

• Tubular Inspection: Drill pipes, casing, tubing, and pup joints.
• Thread Recertification: Premium threads for connections and crossovers.
• Downhole Tool Repairs: Fishing tools, mud motors, MWD/LWD equipment.

1. Equipment Supply

Trusted Partners, Reliable Products

Overview

FRACSERVE serves as a strategic partner for oil and gas equipment procurement, sourcing premium components from globally recognized OEMs. Our curated inventory ensures rapid availability of mission-critical equipment, tailored to meet Africa's unique operational demands.

Key Features

• Valves & Actuators: Gate valves, ball valves, choke valves, and pneumatic/hydraulic actuators.
• Pumps & Manifolds: High-pressure frac pumps, production manifolds, and flowline systems.
• Tubulars & OCTG: Casing, tubing, drill pipes, and premium connections.
• Safety & Control Systems: Blowout preventers (BOPs), pressure relief valves, and control panels.
• Custom Fabrications: Bespoke flanges, crossovers, and spools.

2. Installation & Maintenance

Seamless Integration, Sustained Performance

Overview

FRACSERVE delivers end-to-end installation, commissioning, and lifecycle maintenance services, ensuring optimal performance and regulatory compliance for all supplied equipment.

Key Features

• Turnkey Installation: Site preparation, alignment, and calibration of pumps, valves, and manifolds. Modular skid installations for rapid deployment.
• Precision Commissioning: Hydraulic/pneumatic system testing, control loop tuning, and safety interlocks validation. Laser alignment for motors, gearboxes, and rotating equipment.
• Preventive & Corrective Maintenance: Scheduled servicing, wear-part replacements, and performance optimization. Emergency repairs for critical failures (24/7 response).

1. Welding & Fabrication Services

Precision Engineering, Built to Last

Overview

FRACSERVE provides specialized welding and fabrication services designed to meet the demanding requirements of the oil, gas, and energy industries. From structural steel assemblies to precision pipeline systems, our solutions ensure durability, compliance, and operational safety. With certified welders and advanced facilities, we deliver projects that perform reliably in harsh environments.

Key Features

• Certified Expertise: Qualified welders for critical applications.
• Advanced Processes: SMAW, GTAW, FCAW, and orbital welding for complex geometries.
• Integrated QA/QC: Non-destructive testing (UT, MPI, RT) ensures weld integrity.
• Onshore & Offshore Capability: Fabrication workshops and mobile field teams for flexible deployment.

Applications

• Subsea and topside pipeline spools.
• Pressure vessels, skids, and structural supports.
• Rig modifications, dredging support frames, and production manifolds.